hydrogen highway

Zero emissions? Hydrogen highway is possible but unrealistic, for now

In a 2008 video, Bob Lazar calmly explains how the fuel system he developed works.

What he doesn't say is that if proved to be commercially viable it would give oil companies a serious competitor and turn highways from pillars of pollution to clean, moisture-laden vapor trails.

Lazar proposes converting everyday internal-combustion automobiles to operate on hydrogen. The fuel, he says, can be produced from a solar-powered system that costs about $10,000. It uses electrolysis to separate hydrogen gas from water.

He's among a growing group of backyard mechanics, university research teams and even automotive manufacturers looking to shift into burning one of the cleanest and most plentiful elements in the universe. The trouble appears to be cost and infrastructure and, perhaps, getting a deep-pocketed or politically influential sponsor.

“If we had the budget of only one day in Iraq, this entire system would be available to everybody,” Lazar says.

Who's killing the hydrogen car

Lazar's system is the subject of the video short “Who’s Killing the Hydrogen Car?” by Jon Farhat, one of the film industry’s top visual effects guys. Farhat asks straightforward questions, sounding more like a guy who went over to Lazar's garage and stumbled upon a really awesome custom car.

Certainly, Lazar, whose company is United Nuclear Corp., has a cool car. It's a 1994 dark red Corvette that runs on hydrogen.

After separating out the hydrogen molecules, Lazar stores the gas in tanks similar to the oxygen bottles carried around by the old smoker down the street or the nitrous tanks in the dentist's office. And this appears to be Lazar's lock on the process.

As he explains to Farhat, transporting gaseous hydrogen by standard means would require huge tanks while liquid hydrogen requires keeping the gas extremely cold, about 423 degrees below zero or hanging around the surface of Jupiter. Instead, Lazar uses four tanks containing a hydride compound, which stores the hydrogen until heat is applied to release it.



Going the distance

“That’s the volume it takes to propel this car close to 400 miles, just about what it gets running on a full tank of gas," Lazar says. "And it’s a lot safer than gasoline. They can be shot at with incendiary bullets, cut in half with a chain saw. You can throw a match on them and they just smolder. … Only the hydrogen you need is released when you heat it so there’s never much gaseous hydrogen in the system.”

Kevin Kantola of www.hydrogencarsnow.com, who has been writing on the subject for about six years, says most, but not all, of the industry has settled on compressed hydrogen gas as the standard.

"There are some others working on developing cars that use a chemical carrier for hydrogen such as magnesium + hydrogen, different hydrides, ammonia, slurries, etc.," Kantola says via email.

Hydrogen production & distribution

Kantola says how to produce and distribute hydrogen is still up in the air, with manufacturing it from natural gas being the most popular method. He adds that there are some solar-electrolysis stations and even a wind-electrolysis station making hydrogen. "So, as an emerging technology there is a lot of flux right now."

One of the biggest problems is that of infrastructure. The transportation systems in our global economy are geared now to run our cars, buses and trucks on fossil fuels. The corner gas station from Deadhorse, Alaska to Hoboken, N.J. is part of the landscape.
"It's not so much an issue of cost, as the economics of producing and distributing hydrogen are understood," says James Warner, director of policy, Fuel Cell and Hydrogen Energy Association, via email. "The issue is, how to build sufficient stations for a vehicle rollout, and how to keep them in the black as the population of vehicles increase."

How important is clean air?

It's really a matter of values. How important is clean air? Can a price tag be applied to stopping the flow of carbon into the air, acidity into the oceans and pollutants into the food chain?

To me, that's rhetorical. To others, the whole climate debate is considered misguided. Our economy is based on coal and oil. Separating such a major component is like slicing out a conjoined twin. One will surely die.

But do we have a choice? More rhetoric. But I'd certainly like to keep driving, and this hydrogen option sounds like a good one.

This could take awhile

Scouting around the web, I found quite a bit on the subject. An older piece in Popular Mechanics describes the contentiousness surrounding the technology and details the pullback by the Obama Administration after President Bush's endorsement.

Erik Sofge of Popular Mechanics writes in his piece, "Why the Hydrogen Feud Needs to End: Analysis," that hydrogen fuel cell research, which appears to be the method of choice for automotive propulsion, is mired in "tumultuous debate."

Sofge says while proponents sink money into research and marketing, opponents refute their claims with their own numbers, "asking that researchers shift time and money to more promising technologies, like batteries."

The answer may be grassroots

Endless debate won't shift even a small percentage of automobiles or fleets onto a hydrogen highway.

I stumbled (seriously, on stumble.com) across a video from Juan Pablo Girardi, engineer and a founder of the Santa Monica, Calif.-based Brain Optimization Institute. He says while electric cars don't burn fossil fuel, they require creation of toxic materials via construction of their lithium-ion batteries. He also touts hydrogen.

Girardi says health-wise the evidence against gasoline is overwhelming. As for hydrogen, he says its development is not a technological issue but a political one. He urges a grassroots movement for getting U.S. government support of the production of hydrogen cars and the conversion of existing cars.

Maybe that will happen. But collateralized debt obligations, which in part led to the housing crisis masking toxic mortgages to investors, still exist despite heated opposition to the practice. So maybe not. This may need a big corporate supporter.

"You can move a 747 with hydrogen," Girardi says. "The technology is there. Let us stop procrastinating."

Hydrogen gets YouTube hits

There is interest. On YouTube, Girardi's video has just 3,660 hits. However, a test drive in a hydrogen BMW has 232,000 and an instructional piece with about the Formula Hydrogen racing car project, a collaborative exercise between RMIT University in Melbourne, Australia and the University of Applied Sciences, Ingolstadt, Germany has about 72,000.

Geoff Pearson from RMIT's School of Aerospace, Mechanical and Manufacturing Engineering heads the team and explains very simply how it works. "A lot of the technologies are very similar to what you'd find in your standard vehicle," he says.

Using standard technology is exactly how Steve up in Davis, Calif. attracted a collective 356,700 hits on his YouTube channel. His most popular is a 1:31 minute video of a raggedy old Ford running off a standard welder's tank in which he says is hydrogen. "The truck runs better on hydrogen than gas," he writes.

Steve, who goes by powerzap69, also peddles several books he's written on converting anything to run on the gas.

The tiger in your tank will cost

Gene "Hydrogene" Johnson, an energy consultant and managing editor of H2 Nation who lives in Fresno area, puts it in perspective. He told me awhile ago, "Let's help get the OPEC monkey off our back."

Hydrogene sent me a picture of his H2 HHR SSR, an acronym for Hydrogen Hot Rod Super Sport Roadster, taken at Sunline Transit H2 Refueling Station in Palms Springs, Calif. back in 2007. He says hydrogen is possible. “The challenge with anything new is the cost. The tank alone (on the SSR) cost us $10,000. Total install cost around $20,000.”

Hydrogen power integration as fast as a Zeppelin

Hydrogen is a clean-burning fuel and perhaps the most plentiful element in the universe.

Its atomic number is one. The sun, which has a mass about 333,000 times that of earth, is about three quarters hydrogen.

So why can't I convert my car to burn it? Jay Leno drove the BMW Hydrogen 7, which runs on hydrogen or gasoline with the flip of a dashboard switch. (I am so jealous.) But he doesn't own one, at least as far as I know.

Ask the best friend

I ask my friend Eric Storms what's going on. "Why can't I have a hydrogen-powered car?"

He says (and I'm making this up since I haven't really asked, but we've done this back and forth so often my guess is usually pretty close), "Because you're not Jay Leno."

Me: "So what?"

Eric: "You don't pull down an annual salary of $30 million, you're worth far less than $150 million and you don't employ a massive garage filled with expert mechanics who do nothing but maintain and restore your amazing automotive toys."

Me: "Yeah, I get that. But I'm talking daily driver. A car for the masses."

Eric: "You already have a VW Bug."

We have the technology

Me: I look at him sideways. "It needs a paint job and a new wiring harness. That's not the point. I believe we have the technology to extract hydrogen from whatever source be it natural gas or electrolysis of water and run our cars on it. We'd use internal combustion engines because we've already mastered that technology. We'd continue to research fuel cells but we'd develop infrastructure to support our existing transportation network of two cars for every adult in the United States."

Eric: "Sheep."

Me: I ignore the comment.

Eric: "We love oil. It's in our blood. You grew up in Alaska. You get it. Oil is our way of life. It pays your Permanent Fund Dividend check. It is the nectar of gods."

Me: "Nectar of gods? And I haven't lived in Alaska since 1992 when the evil McClatchy empire bought and shut down the Anchorage Times."

Eric: "You know what I mean."

Me: "Yeah. I do."

Hydrogen fuel may be close

This particular conversation between Eric, who lives outside Seattle, Wash., and I can continue for hours and sometimes does, especially these days via cell phone. However, in this case I believe we may be closer to using hydrogen than I first believed.

BMW says it's already developed the first production-ready hydrogen vehicle and boasts, "It's already proving itself in the real world too: we're putting 100 of them to the test as loan cars for leading figures from the worlds of culture, politics, business and the media."

There's that Leno reference.

Delving deep into automotive hydrogen

I recently stumbled across a site devoted to hydrogen-powered automobiles, hydrogencarsnow.com and read through quite a bit of the reference information and blog posts. The site also features online conversations about insider topics that required me to do research just to get an inkling of what the writers are talking about.

But the information is fascinating and gives insight into what may be around the corner. Yeah, I know. Dumb reference with zero time element. OK, maybe down the road is a better idiom. I just hope Cormac McCarthy won't write the script.

According to hydrogencarsnow.com, Nissan is scaling up the heights of hydrogen fuel cell development and are ready for commercialization. Even better, "the cost of the 2011 fuel cell stack is near what the U.S. DOE has been asking for in regard to commercializing fuel cell vehicles," the post says.

Technology advances rapidly

And there's a bunch more information out there. The Department of Energy commissioned an exhaustive report that chronicles much of the nation's hydrogen research, patents and developments. Dubbed "Pathways to Commercial Success," the 240-page report features a mass of data about such things as the advances made by DuPont Fuel Cells (with DOE aid) in creating more chemically stable fuel cell polymer technology eight times more stable than than existing technologies.

The problem with fuel cells is their inner workings break down, meaning cost goes up.

Other advances in the DOE report include developments in advanced coolants for fuel cells, thinner and cheaper fuel cell "stacks" and new generation methods.

New players emerge

Up in Modesto, Calif., Hydrogen Technologies Inc. continues to work on bringing its energy-generation systems to market. It has partnered with the Plumbers and Pipefitters UA Local 442.

Boulder, Colo.-based analyst Pike Research released a report saying fuel cell vehicles will reach the market by 2015, and, according to the Fuel Cell and Hydrogen Energy Association, the market could reach $16.9 billion by 2020. Pike says the problem with the cars is cost.

So what's it all mean? Heck if I know. Like most consumers I wonder about variables like: How much will it cost? Where can I find it? Will my wife allow me to spend more money?

The basics.

What's the hold up?

I pose the question of what's keeping hydrogen from automotive tanks to James Warner, director of policy for the Washington, D.C.-based Fuel Cell and Hydrogen Energy Association, and he says, "Industrial hydrogen production is well-developed and has been for years. The issue is getting hydrogen infrastructure installed — what comes first, cars or infrastructure?"

It's "not so much an issue of cost, as the economics of producing and distributing hydrogen are understood. The issue is, how to build sufficient stations for a vehicle rollout, and how to keep them in the black as the population of vehicles increase?"

Kevin Kantola of Hydrogen Cars Now says he test drove a BMW Hydrogen 7 dual fuel car a couple of years ago. "It was a nice ride, but it could only go 60 miles on hydrogen before it ran out and had to switch over to gasoline," he says.

Kantola explains that the BMW used liquid hydrogen. He says the automaker has since backed off on the concept perhaps because it is comparatively expensive to cool, store and build the equipment to do it. He says other major automakers have opted to run their cars on gaseous hydrogen, which is supported by most of the vendors building fueling stations.

Going mainstream

If I start seeing hydrogen at the corner gas station, I'll believe hydrogen has gone mainstream. Otherwise it's just one of those "good for the Space Shuttle" fuels. Still, I remain ready to jump on the band wagon. I love the concept: clean, green and plentiful.

I can imagine what Eric's thinking.

Eric: "Buy a Ford. Then order the chicken-fried steak at the Country Cousin in Centralia."

Me: "And forgo my peanut butter sandwich?"

Eric: "Loser."